Preventive Maintenance in Manufacturing
Preventive Maintenance: Ensuring Manufacturing Efficiency, Reducing Downtime, and Maximizing Profitability!Give your equipment a routine health check to keep everything running smoothly and efficiently using our Preventative Maintenance module.
Preventive maintenance in manufacturing is crucial for several reasons:
Reduces Downtime:
Regular maintenance can prevent unexpected breakdowns and failures, ensuring that machinery and equipment operate smoothly and without interruption.
Cost Savings:
By addressing potential issues before they become major problems, preventive maintenance can save on costly repairs and replacements. It’s often more cost-effective to perform routine maintenance than to deal with a significant equipment failure.
Increases Equipment Lifespan:
Consistent maintenance helps extend the life of machinery and equipment, allowing manufacturers to get the most out of their investments.
Improves Efficiency:
Well-maintained equipment operates more efficiently, leading to better productivity and quality of the end products.
Ensures Safety:
Preventive maintenance helps identify and address safety hazards before they cause accidents or injuries, creating a safer work environment for employees.
Compliance with Regulations:
Many industries have regulations and standards that require regular maintenance. Staying compliant helps avoid fines and legal issues.
Data and Monitoring:
Preventive maintenance often involves monitoring equipment performance and collecting data. This information can be used to make informed decisions and improve overall operations.
In essence, preventive maintenance is like giving your machinery a regular health check-up to ensure it runs smoothly and efficiently. By investing in preventive measures, manufacturers can save money, improve safety, and maintain high production standards
Run to Failure is Not Good Planning!
Minimizing Equipment Downtime with a Preventive Maintenance Plan is Good Planning!
That is why it is included in SimpleManufacturing™!
Features of Our Preventive Maintenance Module
Equipment Identification
Common Fields for Name, Description, Make, Model, Serial Number, Asset Number
Link Files to Equipment
Link User Manuals, Manufacturer’s Maintenance Manual, Packing List, Warranty Information
Spare Part List
Identify and Manage Spare Parts and Consumables of Each Piece of Equipment
Add and Define List of Preventive Maintenance Tasks
Add PM Tasks, Frequency of Tasks, Task Procedure or Checklist, Task Owner and Back Up
Record PM Completion
Enter Completion Date, Comments, Ability to Consume Inventory and Labor Hours. Automatically Sets Next PM Due Date or Machine Hours
Link Files
Link Files Such as Completed Checklist, Vendors Completion of PM Paperwork, Completed Forms, etc. to PM Completion Record
Manage Repair / Unplanned Downtime
Add a Needed Repair or Unplanned Downtime. Assign Personnel, Single-Click Email
Work Order Feature
Create and Manage Work Orders to Record Spare Parts, Consumables and Other Inventory Item Used in PM or Repair. Also Used to Record Labor Hours.
Purchase Order Feature
Create and Manage Purchase Orders and Receipt of Goods for PM Supplies, Spare Parts and Other Items in Support of PM Program.
Supplier Feature
Manage Suppliers and Supplier Contacts Supporting the PM Program
Automated Alerts
Receive Automated Emails for Overdue PM, PM Due Based on Reminder Days Set
PM To Do List
Unavoidable List Showing PMs Overdue and Upcoming, With Single-Click Completion Entry for Quick Entry and Recording of PM Completion
Calendar View
View All PMs in Monthly Calendar With Simple Clicks To Scroll Months and View PM Task
Email Feature
Single-Click to Prepare and Send Email for New Repair Request, PM Task and PM or Repair Completions
Extensive Reporting
View PM and Repair History By Equipment, Date Range, Personnel, Inventory History, Labor Times, and many more…!
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